Archive for the 'Bottling' Category

2007 Santa Barbara County Chardonnay - The Bulldog Method

If you have ever been into the tasting room and noticed the barrels that are kept in the room right behind the bar, those are not just for decoration, they are full of wine.  All of our white wine processing is done right here in our downtown facility, from grape to bottle.  Right now we are tanking up the 2007 Santa Barbara County Chardonnay out of barrel, prepping it to be bottled in about two months. 

This tanking process is very meticulous as it requires efficiency and timeliness in moving the wine around.  The barrels are first pulled from the barrel room by a forklift.  Next, our winemakers sort through these barrels, sampling them to decide which barrels are going to be used in the Santa Barbara Chardonnay, and which will be saved for our other Chardonnays. 

To get the wine from barrel into tank, a method called “Bulldogging” is used.  This refers to the apparatus, The Bulldog, that is used to pressure the barrels using Nitrogen.  If you pressurize the barrels in this manner, the wine is pushed out by the inert gas through the hose.  By not using a pump to transfer the wine into tank, any oxygen uptake into the wine is reduced.  According to our Assistant Winemaker Ryan, this “raises the freshness factor of the wine tremendously.”  Over the past 10 years, Ryan has honed his skill for moving wine around, and he has developed techniques in speeding that process along. 

Right now we also have an allotment of 2006 red wines getting prepped for bottling.

2006 Primitivo Joughin Vineyard

2006 Sangiovese Stolpman Vineyard

2006 Nebbiolo Stolpman Vineyard

2006 Lagrein Joughin Vineyard

2006 Negrette Joughin Vineyard

2006 Syrah Santa Ynez Valley

Joanie Hudson, Assistant Tasting Room Manager

Share This Post

Santa Barbara Winery 2007 Rosé of Syrah

The image shows the bottle as it passes the corker. The Rosé of Syrah and the Riesling are the first to be bottled. The wines are not barrel aged and are ready for bottling once they have settled and become cold stable. Cold stabilization is done by chilling the wine to about 30F and waiting for the tartrates to drop out. The process of cold stabilization will take from two to three weeks.

Wikipedia has very good article on tartaric acid and, surprisingly, although mostly found in grapes, it is also in bananas.

Share This Post

Bottling Santa Barbara Winery 2007 Riesling

Our first bottling since harvest. We bottled two Rieslings, one with 1.7 percent residual sugar and the other with 7.4 percent. The sweetness is arrived, not by sweetening, but by stopping fermentation by dropping the temperature to 30F. This is not so difficult as the wines are fermented at 45F.

In addition to these two Rieslings we are aging in barrels a small lot of Riesling to be completely dry. This wine will be bottled this coming summer.

Share This Post

Bottling

The combination of sophisticated electronics and the purely mechanical — levers and wheels — can be mesmerizing. Before bottling begins everything that comes into contact with wine is sterilized — hose, pumps, valves — everything. Steam is run through for at least 20 minutes. Corks are received sterilized in sealed plastic bags. The air in the bottling room is filtered.

This video shows the entire process — the bottles enter the bottling room, they are vacuum cleaned, filled with an inert gas to remove oxygen, filled with wine, then the fill is levelled, corked, a capsule is then put on the bottle, the capsule is spun to make it fit tightly on the bottle, the bottle is labelled, packed and stored. All this at 60 bottles per minute.

 

[kml_flashembed movie="http://www.lafondwinery.com/movies-flash/bottling2007/bottling2007.swf" width="500" height="400"/]

Share This Post

Bottling

After a five month hiatus we are bottling again. Life at the winery seems to be divided into winemaking and bottling. The bottling equipment has been dormant for all these months and , of course, the first day everything that can go wrong, goes wrong.

Despite this lack of co-operation we managed to maintain our schedule. These were small lots of 2005 red wines — The vineyard designated Lafond Winery wines and other small vineyard designated wines which were kept in barrels over the harvest season. Wines which will not be released for at least a year.

Photos show bottle filling and bottles with their capsules on the way to the capsule spinner and labeller. For a bottling video go to Videos tab above.

 

Share This Post